Material Tracking System

A Unified Control Layer for AMRs, Conveyors, and Factory Systems.

Manufacturing has a coordination problem. AMRs, conveyors, lifts, and ERP systems all work perfectly on their own, but they don't work together. Material Tracking System is the software layer that turns every asset on your floor into one coordinated, decision-making system.

Request Site Assessment Back to Orchestration
8
Live Automation Flows
1
Decision Layer, Every Asset
0
Rip-and-Replace Required

We Don't Need More Robots. We Need a Brain.

Walk any modern shop floor and you'll see AMRs moving material, lifts shuttling between levels, conveyors running nonstop, and ERP, MES, and WMS systems crunching data in the background. Everything looks advanced. Talk to the operations team for five minutes and the real story comes out: the machines work, but they don't talk to each other.

Material Tracking System is the decision layer that fixes that. It runs as a software-defined orchestration layer on top of your existing stack, coordinating every robot, conveyor, lift, sensor, and ERP signal so your factory behaves like one system instead of a collection of islands.

See It in Action
Material Tracking System orchestrating AMRs, conveyors, lifts, and ERP systems across a unified factory floor.

What Your Factory Knows, in Real Time.

Material Tracking System doesn't replace robots, lifts, conveyors, PLCs, or ERP. It makes them behave as one system — aware of production intent, asset state, and human movement at every moment.

01 / IntentMaterial Demand
Knows what material needs to move next and why, pulled directly from production signals and ERP consumption data.
02 / LocationAsset Position
Knows where every part, robot, and operator is right now, across every zone and floor of the facility.
03 / AvailabilitySystem State
Knows which machine, conveyor, lift, or robot is free — and which is already committed to another mission.
04 / SafetyHuman-Robot Movement
Knows how humans, forklifts, and AMRs are moving through shared zones, and adjusts routes and right-of-way in real time.
05 / RoutingPath Optimization
Knows which route is the safest and fastest under current floor conditions — not the ideal path on a static map.
06 / CoordinationFixed Infrastructure
Knows how lifts, shutters, conveyors, and sensors should behave in sync with mobile assets, and issues commands to each.
Eight Live Automation Flows

Real Deployments. Quietly Running Today.

These are not concepts. Each flow below is live in production at global manufacturing sites, coordinating material movement every day.

01 / Multi-FloorAMR Lift Integration
Most factories lose efficiency because robots are trapped on a single floor. Material Tracking System lets AMRs autonomously call elevators through direct lift-controller integration, move between levels, and coordinate with other fleets. A multi-floor facility becomes one unified operational space. What ChangesZero wait time for lifts, seamless multi-floor workflows, and the end of per-floor fleet silos.
02 / Floor VisionAti Eye Safety Layer
Ati Eye uses overhead cameras to build a real-time digital twin of the floor, tracking AMRs, forklifts, humans, obstacles, and traffic patterns. Material Tracking System uses that feed to prevent deadlocks, resolve congestion before it forms, and keep human-robot coexistence safe. What ChangesProactive congestion resolution, safer human-robot coexistence, and data-driven layout optimization.
03 / Operator DispatchPush-Button AMR Call
A wired remote with a dispatch and summon button gives operators a physical, one-touch way to call an AMR. They select a task on a dial, press the button, and Material Tracking System interprets the input, assigns the right robot, and sends it to their location automatically. What ChangesOperators never navigate screens or menus. Robot calls become as simple as flipping a switch.
04 / Access ControlSmart Shutter Automation
Smart shutters open automatically as AMRs approach, authenticate access using LiDAR, RFID, or vision systems, and close immediately after. Material Tracking System manages the handshake so restricted zones stay secure without slowing material flow. What ChangesZero manual door operation, faster transit through secure areas, and stronger AMR safety at restricted zones.
05 / Fixed + MobileConveyor-to-AMR Handoff
Material Tracking System unifies conveyors and AMRs by watching conveyor sensor events and automatically dispatching the right robot when material reaches an endpoint. Pickup timing is synchronized, so material never stacks up and nothing stalls. What ChangesManual dispatch calls disappear, conveyor blockages drop, and handoffs become invisible to operators.
06 / Shared ZonesAMR and Forklift Traffic Control
In shared travel zones, Material Tracking System controls traffic lights based on active AMR routes, and signals workers and forklifts when robots are approaching. Right of way becomes predictable, not reactive. What ChangesFewer near-miss incidents, clear visual cues for human workers, and smoother coexistence at high-traffic crossings.
07 / ERP IntegrationAutomated Replenishment
Material Tracking System listens to real-time consumption data from SAP and other ERPs via API, and automatically triggers AMR replenishment tasks the moment a line needs material. No tickets, no phone calls, no stockouts. What ChangesFully autonomous material replenishment, tight sync between production and logistics, and no manual picking requests.
08 / TraceabilityBarcode Verification
Operators scan barcodes at pickup and delivery. Material Tracking System cross-checks every scan against WMS and ERP records in real time, preventing wrong deliveries and producing a full digital audit trail of every move. What ChangesMispicks disappear, every move is auditable, and material accuracy stops depending on manual checks.
Material Tracking System coordinating autonomous decisions across a unified factory.

Automation Is Everywhere. Autonomy Is the Difference.

Every manufacturer today is chasing automation. The winners of tomorrow will chase autonomy — systems that don't just execute tasks but make the right call, moment to moment, without a human in the loop.

Material Tracking System is the bridge to that future. Combined with Learning Model Predictive Control, it builds a decision layer that improves with every run, every route, and every handoff across your facility.

Talk to Our Team

Turn Your Factory Into One Coordinated System.

If you run a multi-floor, high-mix, or ERP-integrated facility, Material Tracking System is the orchestration layer you're missing. Let's talk pilot deployment or a technical deep dive.

Request Site Assessment Talk to Our Team